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DC Brakes - Resistance Boxes for DC Electromagnetic Brakes - SMH800

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1,313,374 MRP: ₹1,751,165
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Product Description

The DC Brake Resistance Boxes for DC Electromagnetic Brakes (SMH32 / SMH1500) are ultra high-capacity braking solutions engineered for the most demanding industrial environments. These resistance boxes are specifically designed to handle extremely high braking loads, ensuring efficient energy dissipation, smooth operation, and maximum safety in heavy-duty applications.

In industries such as steel manufacturing, mining, power generation, shipbuilding, and large-scale material handling, DC electromagnetic brakes are widely used for precise motion control and load management. During braking, a large amount of electrical energy is generated, which must be safely dissipated to prevent overheating, system instability, and equipment damage. The SMH32 and SMH1500 resistance boxes are built to absorb this excess energy and convert it into heat, which is then effectively dissipated through a highly ventilated enclosure.

These models are constructed using premium-grade wire-wound or grid-type resistors that provide excellent thermal performance, high stability, and long operational life. The resistive elements are enclosed within a robust mild steel cabinet that is powder-coated for superior resistance against corrosion, dust, and harsh environmental conditions. This ensures reliable performance even in extreme industrial settings.

A key advantage of the SMH32 / SMH1500 resistance boxes is their advanced thermal management system. The enclosure is designed with optimized ventilation to support natural air cooling, allowing efficient heat dissipation without requiring additional cooling systems. This reduces energy consumption, minimizes maintenance requirements, and ensures consistent performance even under continuous heavy-duty operation.

The design is both compact and rugged, allowing easy installation and seamless integration into existing systems. These resistance boxes can be wall-mounted or panel-mounted, making them suitable for a wide range of industrial setups. Their compatibility with standard DC electromagnetic braking systems ensures flexibility and ease of use.

Safety is significantly enhanced with these resistance boxes. By effectively controlling braking energy, they prevent sudden jerks, reduce mechanical stress, and protect electrical components from overload conditions. This leads to smoother operation, improved efficiency, extended equipment lifespan, and reduced downtime.

Additionally, the SMH32 / SMH1500 models offer customization options to meet specific application requirements. Parameters such as resistance value, voltage rating, and power capacity can be tailored, making them ideal for ultra heavy-duty industrial applications.

With their ultra robust construction, high energy-handling capability, and low maintenance needs, the DC Brake Resistance Boxes SMH32 / SMH1500 provide a reliable, efficient, and long-lasting solution for industrial braking systems. They are the perfect choice for applications that demand maximum performance, durability, and safety.

Technical Specifications

Technical Specifications

  • Product Name: DC Brake Resistance Box
  • Model: SMH32 / SMH1500
  • Type: Braking Resistor for DC Electromagnetic Brakes

Electrical Specifications

  • Rated Voltage: 24V / 110V / 220V DC (Customizable)
  • Resistance Value: As per requirement (Ohms)
  • Power Rating: Ultra high-capacity for extreme industrial loads
  • Duty Cycle: Intermittent / Continuous duty
  • Insulation Class: Class F / H

Mechanical Specifications

  • Resistor Type: Wire-wound / Grid type
  • Enclosure Material: Mild Steel (Powder Coated)
  • Mounting Type: Wall Mount / Panel Mount
  • Terminal Type: Heavy-duty screw / stud terminals
  • Finish: Corrosion-resistant coating

Thermal & Cooling

  • Cooling Method: Natural Air Cooling
  • Design: Highly ventilated enclosure for maximum heat dissipation
  • Thermal Stability: Suitable for continuous ultra heavy-load operation

Environmental Specifications

  • Operating Temperature: -10°C to +55°C
  • Humidity: Up to 95% RH (Non-condensing)
  • Protection Level: IP20 / IP23 (Higher IP available on request)

Applications

  • Steel Plants
  • Mining Equipment
  • Power Plants
  • Shipyards
  • Heavy EOT Cranes 

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